Zone 03 · Granulation Line Clearance

No batch starts in a room that has not been cleared.

Run room and line clearance as checklists on the tablet at the door. Production checks, QA verifies, and the batch step simply stays locked until the clearance is signed.

Captured in the record

  • Previous product and batch in the room
  • Each checklist item with result and comment
  • Cleaning type and cleaning log reference
  • Performed by and verified by signatures
  • Start and end time of clearance
  • Linked batch and stage
Wall tablet · Granulation
Granulation · Line Clearance
08:42 IST

Compression Room C-2 · Line clearance

Before Batch 2611
  • Previous product removedIbuprofen 400 mg · B2598
  • Punches and diesChanged · set PCM-500-D
  • Hopper and chuteCleaned · visually checked
  • Status labelsOld labels removed
  • Room cleaning logType B clean · 07:40
  • QA verificationSigned 08:12
Compression room cleared, checked and signed by QA before start

How it flows

  1. 1

    Request

    The batch reaches a room that needs clearance.

  2. 2

    Clear

    Production completes the room checklist.

  3. 3

    Verify

    QA checks and signs at the door.

  4. 4

    Unlock

    The batch step opens for execution.

Inside Line Clearance

What your team works with every day.

Room-specific checklists

Each room and line gets its own clearance checklist, versioned and approved like a master recipe.

Two-step sign-off

Production performs the clearance, QA verifies it. Both signatures are captured with time and meaning.

Batch step lock

The first processing step will not open until the clearance for that room is complete and verified.

Previous product trace

The checklist shows what ran in the room last, so the clearance is checked against the right product and batch.

Evidence on record

Photos of empty hoppers or cleared benches can be captured as part of the checklist where your SOP requires them.

Room status board

See which rooms are cleared, in use, awaiting cleaning or on hold across the whole block at a glance.

Questions

About Line Clearance

Can line clearance be required only for certain stages?

Yes. You define in the master recipe which stages need room clearance, line clearance or both.

What if a checklist item fails?

The clearance cannot be completed. The item is recorded as failed and can raise a deviation directly.

Exit airlock

Your next batch could leave the cleanroom like 2611.

Tell us about your products and lines. We will walk your QA and production heads through one of your own batch records, step by step.

Electronic signaturePart 11 style sign-off
Record
Your plant · first production line
Meaning
Approved for a live walkthrough
Signed by
You, in under two minutes