No batch starts in a room that has not been cleared.
Run room and line clearance as checklists on the tablet at the door. Production checks, QA verifies, and the batch step simply stays locked until the clearance is signed.
Captured in the record
- Previous product and batch in the room
- Each checklist item with result and comment
- Cleaning type and cleaning log reference
- Performed by and verified by signatures
- Start and end time of clearance
- Linked batch and stage
Compression Room C-2 · Line clearance
Before Batch 2611- Previous product removedIbuprofen 400 mg · B2598
- Punches and diesChanged · set PCM-500-D
- Hopper and chuteCleaned · visually checked
- Status labelsOld labels removed
- Room cleaning logType B clean · 07:40
- QA verificationSigned 08:12
How it flows
- 1
Request
The batch reaches a room that needs clearance.
- 2
Clear
Production completes the room checklist.
- 3
Verify
QA checks and signs at the door.
- 4
Unlock
The batch step opens for execution.
What your team works with every day.
Room-specific checklists
Each room and line gets its own clearance checklist, versioned and approved like a master recipe.
Two-step sign-off
Production performs the clearance, QA verifies it. Both signatures are captured with time and meaning.
Batch step lock
The first processing step will not open until the clearance for that room is complete and verified.
Previous product trace
The checklist shows what ran in the room last, so the clearance is checked against the right product and batch.
Evidence on record
Photos of empty hoppers or cleared benches can be captured as part of the checklist where your SOP requires them.
Room status board
See which rooms are cleared, in use, awaiting cleaning or on hold across the whole block at a glance.
About Line Clearance
Can line clearance be required only for certain stages?
Yes. You define in the master recipe which stages need room clearance, line clearance or both.
What if a checklist item fails?
The clearance cannot be completed. The item is recorded as failed and can raise a deviation directly.
Your next batch could leave the cleanroom like 2611.
Tell us about your products and lines. We will walk your QA and production heads through one of your own batch records, step by step.
- Record
- Your plant · first production line
- Meaning
- Approved for a live walkthrough
- Signed by
- You, in under two minutes
